What is the minimum order for custom hats?

It depends on the style and how it is decorated. Among the 12 styles in this calculator the lowest minimum is 6 pieces and the typical minimum is 18.

Is there a setup fee for custom hats?

Setup is charged once per order, not per piece. For the styles in this calculator it runs from $30.00 to $100.00. Every price on this page already includes it.

Do custom hats get cheaper in bulk?

Yes. The typical all-in price falls from $22.17 each at 25 pieces to $15.79 each at 1,000. Quantity breaks lower the piece price, and the one-time setup is spread over more pieces.

What does the calculated price include?

The custom hat itself, decoration in one location with the style's standard method, any per-piece tariff or packing charge the style carries, and the one-time setup. Shipping, tax, rush production and extra imprint locations or colors are not included; each product page prices those as you choose them.

How Much Do Custom Hats Cost?

50 custom hats with your logo typically cost $17.07 each, about $853.50 for the order with setup included. That is the median of 12 styles sampled across the price range of the 292 products in our Baseball Caps category.

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QuantityStyle

$17.07 each, setup included

50 custom hats with your logo typically come to about $853.50 before shipping and tax. Across the 10 styles that take this quantity, the price runs from $7.30 to $36.83 each.

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Custom Hats prices by quantity

Quantity	Typical price each	Range each	Typical order total	Styles priced
25	$22.17	$14.96 – $37.57	$554.25	7
50	$17.07	$7.30 – $36.83	$853.50	10
100	$16.11	$6.54 – $36.38	$1,610.50	10
250	$15.88	$5.92 – $36.20	$3,970.00	12
500	$15.82	$5.81 – $36.14	$7,910.00	12
1,000	$15.79	$5.51 – $36.11	$15,790.00	12

Price each is the order total divided by the quantity, with the one-time setup included. Shipping and tax are not.

Price by style

Style	Minimum	Setup	Each at 25	Each at 50	Each at 100	Each at 250	Each at 500	Each at 1,000
Good Value™ Pro-Lite Deluxe Cap	48	$55.00	—	$7.30	$6.54	$5.92	$5.81	$5.50
Soft Cotton CapEmbroidery	48	$100.00	—	$9.30	$8.30	$7.70	$7.50	$7.40
Classic Trucker CapEmbroidery	144	$100.00	—	—	—	$12.70	$11.49	$10.41
Cotton Twill Mesh Back CapEmbroidery	48	$100.00	—	$16.82	$15.34	$14.07	$13.27	$12.62
Port Authority Two-Stripe Snapback Trucker CapHeat Transfer — Four Color / 4CP	18	$30.00	$14.96	$14.22	$13.77	$13.59	$13.53	$13.50
Port Authority Tie-Dye CapHeat Transfer — Four Color / 4CP	18	$30.00	$16.44	$15.70	$15.25	$15.07	$15.01	$14.98
Port Authority Enhanced Visibility Cap with Camo BrimHeat Transfer — Four Color / 4CP	18	$30.00	$18.06	$17.32	$16.87	$16.69	$16.63	$16.60
Richardson Five-Panel with Rope CapEmbroidery	6	$35.00	$22.17	$21.47	$21.12	$20.68	$19.61	$18.34
New Era A-Frame Snapback Mesh Back CapEmbroidery	6	$35.00	$24.45	$23.75	$23.40	$22.96	$21.89	$20.63
New Era Pivot Stretch Band Snapback CapEmbroidery	6	$35.00	$25.75	$25.05	$24.70	$24.26	$23.19	$21.93
Branded Bills Bare Curved Rope CapHeat Transfer	144	$50.00	—	—	—	$28.84	$27.79	$26.42
Nike Dri-FIT Featherlight Performance CapHeat Transfer — Four Color / 4CP	18	$30.00	$37.57	$36.83	$36.38	$36.20	$36.14	$36.11

A dash means the quantity is under the style's minimum or over its maximum. Styles sold in full packs are priced at the next full pack above the quantity.

How the price is calculated

Order total = quantity × the piece price at that quantity + one-time setup. The piece price is the product at its quantity break plus the decoration run charge for the style's standard method in one location, and any per-piece tariff or packing charge the style carries. Dividing the total by the quantity gives the price each shown here, which is why it falls as the order grows.

The same pricing code prices the product page and the cart, so the calculator and checkout agree.
The 12 styles are picked at even steps through the category's price range, from the lowest-priced to the highest, so the median is not skewed toward either end.
Not included: shipping, tax, rush production, extra imprint locations or colors.
Prices last updated November 9, 2026. This page is rebuilt from catalog pricing every night.

Custom Hats pricing questions

How much do custom hats cost?: At 50 pieces, custom hats with your logo typically cost $17.07 each with setup included, about $853.50 for the order before shipping and tax. Across the 10 styles priced at that quantity, the range is $7.30 to $36.83 each.
What is the minimum order for custom hats?: It depends on the style and how it is decorated. Among the 12 styles in this calculator the lowest minimum is 6 pieces and the typical minimum is 18.
Is there a setup fee for custom hats?: Setup is charged once per order, not per piece. For the styles in this calculator it runs from $30.00 to $100.00. Every price on this page already includes it.
Do custom hats get cheaper in bulk?: Yes. The typical all-in price falls from $22.17 each at 25 pieces to $15.79 each at 1,000. Quantity breaks lower the piece price, and the one-time setup is spread over more pieces.
What does the calculated price include?: The custom hat itself, decoration in one location with the style's standard method, any per-piece tariff or packing charge the style carries, and the one-time setup. Shipping, tax, rush production and extra imprint locations or colors are not included; each product page prices those as you choose them.