Promotion Pros
  • Branded Bills 545 Bare Curved Rope Cap

Key Facts

  • UPF 50+ protection — blocks harmful UV rays during outdoor wear
  • Moisture-wicking material — draws sweat away to keep you dry
  • Laser-perforated back panels — enhance airflow for breathability
  • Stretch-fit sweatband — conforms to your head for all-day comfort
  • Adjustable snap tab closure — one size fits most heads

Description

Built for Performance

The Branded Bills 545 Bare Curved Rope Cap is a lightweight, water-repellent 5-panel cap crafted from a blend of 97% polyester and 3% spandex. Its structured crown and pre-curved visor maintain a classic high-profile shape, while the moisture-wicking material and laser-perforated back panels keep you cool and dry during active use.

Comfort and Fit

A stretch-fit sweatband provides a snug, comfortable fit, and the adjustable plastic snap tab closure ensures it adapts to most head sizes. With UPF 50+ protection, this cap is ready for long days outdoors.

Customization Options

Personalize this cap with your logo using heat transfer or embroidery. Heat transfer delivers a smooth, low-profile mark that flexes with the fabric, while embroidery adds a raised, textured finish. Both methods are ideal for bold logos and lettering.

Specifications

BrandBranded Bills
Fabric97% Polyester, 3% Spandex
FitAdjustable snap tab closure
SizesDefault Size
OriginImported, decorated in USA

Decoration & Imprint

3 methods

Your logo is placed on the front panel of the cap. For heat transfer, spot-color artwork is heat-bonded to the fabric as a smooth, thin layer that flexes with the material. For embroidery, your design is stitched directly into the fabric, creating a raised, textured mark. Choose heat transfer for flat, even color coverage, or embroidery for a dimensional, stitched look.

Heat TransferPMS1 color/location included · one-time setup $50.00 · Up to 4 colors

Heat transfer prints your design in premixed spot inks onto a film, then bonds that film to the surface under heat and pressure. Each color goes down as its own solid ink, so edges stay crisp and color stays even across the mark. The result reads as a smooth, thin bonded layer — low-profile and flexible enough to move with the fabric, not ink soaked into the cloth.

Locations & sizes
Front Panel 4 Inches W × 2.25 Inches H
Max colors
Up to 4 colors; PMS color matching available (optional)
Minimum order
144 pieces
Included
✓ One-color imprint in one location — one-time setup $50.00 applies
Charges
Setup$50.00 one-timeAdd'l color$0.50/itemPMS Color Match (optional)+$50.00
EmbroideryPMSone-time setup $100.00 · Full color

Embroidery stitches your design directly into the fabric, building artwork from dense, interlocking threads rather than laying ink on the surface. Each color is its own thread in a solid shade. The result is a raised, tactile mark with the soft sheen of thread and a slightly dimensional edge. Each shape reads as a clean, saturated block, and the sewn-in design resists fading, peeling, and wear through repeated washing.

Locations & sizes
Front Panel 4.5 Inches W × 2.25 Inches H, Right Side Panel 3 Inches W × 2 Inches H
Max colors
Full color; PMS color matching available (optional)
Minimum order
144 pieces
Charges
Setup$100.00 one-timeAdd'l location$60.73/itemPMS Color Match (optional)+$50.00
Embroidery — 3D PuffPMSno setup charge · Full color

3D embroidery (puff embroidery) places foam beneath the thread, then wraps stitching over it so the design lifts off the surface as dimensional, sculpted relief. The mark reads as rounded, shadowed contours with real height and a soft tactile edge. Thread colors are saturated and wash-durable; bold shapes hold cleanly while fine lines soften under the foam.

Locations & sizes
Front Panel 4.5 Inches W × 2.25 Inches H
Max colors
Full color; PMS color matching available (optional)
Minimum order
144 pieces
Charges
PMS Color Match (optional)+$50.00

Production & Delivery

5 business days production
  • Free digital proof — within 24 hours. After we receive your artwork, we will e-mail you the proof. Production time begins after your approval. We allow up to two proof edits at no additional charge.
  • Production: 5 business days after proof approval. Production time is for the default single-location, one-color imprint. It may increase for multiple imprint locations, additional colors, and large product quantities. Add 24 hours for your free digital proof.
  • FedEx Shipping: Transit time depends on the shipping option and destination. Enter your ZIP code below for estimated arrival dates and shipping prices.

Arrival dates are shown at checkout.

Questions & Answers

Ask about sizing, imprinting or turnaround
What is the minimum order quantity?
The minimum order is 144 pieces with Heat Transfer.
How much does it cost per unit?
Pricing falls with quantity: 144–287 pieces $29.67 each, 288–575 pieces $28.64 each, 576–1,007 pieces $27.69 each, 1,008–5,000 pieces $26.37 each. Prices are per unit, imprint included — one-time setup charged separately.
Is there a setup charge?
Yes — a one-time setup charge of $50.00 per order. The imprint itself is included in the unit price.
How long does production take?
Production takes 5 business days after proof approval; a free digital proof is e-mailed within 24 hours of receiving artwork.
What decoration methods are available?
Heat Transfer (1 color/location included · one-time setup $50.00 · Up to 4 colors); Embroidery (one-time setup $100.00 · Full color); Embroidery — 3D Puff (no setup charge · Full color).

From our decoration and product guides

What is a heat transfer imprint?
Heat transfer prints the design in premixed spot inks onto a film, then bonds that film to the surface under heat and pressure. Each color goes down as its own solid ink, so edges stay crisp and color stays even across the mark. The result is a smooth, thin bonded layer that flexes with the material rather than ink soaked into the cloth. More about Transfer →
Can heat transfer print photographs or gradients?
Standard heat transfer prints spot colors as flat solids, so photographic art, gradients and tonal blends are not a fit; those need a process-color transfer, which many products list as a four-color or full-color transfer option. Very small text and hairline elements may also soften slightly at the bonded edge, while crisp lines and fine solid detail hold well. More about Transfer →
What does an embroidered logo look like?
Embroidery stitches the design directly into the fabric, building the artwork from dense, interlocking threads rather than laying ink on the surface. Each color is its own thread in a solid shade. The result is a raised, tactile mark with the soft sheen of thread and a slightly dimensional edge, and the sewn-in design resists fading, peeling and wear through repeated washing. More about Embroidery →

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SKU: HTP0014540IN STOCK

SKU: HTP0014540

Branded Bills 545 Bare Curved Rope Cap

Starting At$26.37each, imprint included — one-time setup charged separately

Ideal for teams, staff, outdoor events, and company events.

A lightweight, water-repellent 5-panel cap in 97% polyester and 3% spandex with a structured crown and pre-curved visor. Your logo can be applied via heat transfer or embroidery for a custom finish.

Chat with or Call Our Friendly Wisconsin Staff

Questions about uploading artwork? Or pricing, options, process, or anything else? Use the live chat on the lower right of this page, or call us at 1 (844) 667-7666 during office hours to speak to a friendly, helpful professional. Promotion Pros is a family-owned business in West Bend, WI with a decades-long history supporting businesses locally, regionally, and nationwide. You'll always get a helpful professional if you reach out for support — never a robot!

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