Key Facts
- Made from post-consumer recycled materials — rPET fiber is created by melting down existing plastic bottles
- Perforated back panels — allow airflow for breathability during wear
- Plastic snap tab closure — adjusts to fit a range of head sizes
- Sweatband and seam tape — these components are not rPET
Description
The Replay rPET Cap is built with a crown, visor, and back panels made from recycled polyester (rPET), a fiber obtained by melting down existing plastic bottles and other material sources. This post-consumer recycled content supports sustainable sourcing without compromising the cap's structured silhouette.
A 6-panel, mid-profile design with a structured crown and pre-curved visor gives the cap a classic shape. Perforated back panels add breathability, while a plastic snap tab closure lets wearers adjust the fit. The sweatband and seam tape are not made from rPET.
Specifications
| Fabric | rPET |
|---|---|
| Fit | Mid profile, structured crown, pre-curved visor, snap tab closure |
| Sizes | Default Size |
| Origin | Imported, decorated in USA |
Decoration & Imprint
2 methods
Your logo is embroidered on the front panels of the cap, with the design stitched in colored thread directly into the fabric. Embroidery creates a raised, textured mark that holds bold shapes and lettering cleanly. For a more dimensional look, 3D Puff embroidery adds a foam underlay that lifts the design off the surface.
EmbroideryPMSFull-color imprint · 1 location included · one-time setup $35.00
Embroidery stitches your design directly into the fabric, building artwork from dense, interlocking threads rather than laying ink on the surface. Each color is its own thread in a solid shade. The result is a raised, tactile mark with the soft sheen of thread and a slightly dimensional edge. Each shape reads as a clean, saturated block, and the sewn-in design resists fading, peeling, and wear through repeated washing.
Embroidery — 3D PuffPMSno setup charge · Full color
3D embroidery (puff embroidery) places foam beneath the thread, then wraps stitching over it so the design lifts off the surface as dimensional, sculpted relief. The mark reads as rounded, shadowed contours with real height and a soft tactile edge. Thread colors are saturated and wash-durable; bold shapes hold cleanly while fine lines soften under the foam.
Production & Delivery
5 business days production
- Free digital proof — within 24 hours. After we receive your artwork, we will e-mail you the proof. Production time begins after your approval. We allow up to two proof edits at no additional charge.
- Production: 5 business days after proof approval. Production time is for the default full-color imprint in one location. It may increase for multiple imprint locations and large product quantities. Add 24 hours for your free digital proof.
- FedEx Shipping: Transit time depends on the shipping option and destination. Enter your ZIP code below for estimated arrival dates and shipping prices.
Arrival dates are shown at checkout.
Questions & Answers
Ask about sizing, imprinting or turnaround
- What is the minimum order quantity?
- The minimum order is 100 pieces with Embroidery.
- How much does it cost per unit?
- Pricing falls with quantity: 100–249 pieces $12.50 each, 250–499 pieces $11.49 each, 500–999 pieces $10.59 each, 1,000–5,000 pieces $9.70 each. Prices are per unit, imprint included — one-time setup charged separately.
- Is there a setup charge?
- Yes — a one-time setup charge of $35.00 per order. The imprint itself is included in the unit price.
- How long does production take?
- Production takes 5 business days after proof approval; a free digital proof is e-mailed within 24 hours of receiving artwork.
- What decoration methods are available?
- Embroidery (Full-color imprint · 1 location included · one-time setup $35.00); Embroidery — 3D Puff (no setup charge · Full color).
- Can I get a sample first?
- Yes — request a free sample at https://www.promotionpros.com/samplerequest/248020.
From our decoration and product guides
- What does an embroidered logo look like?
- Embroidery stitches the design directly into the fabric, building the artwork from dense, interlocking threads rather than laying ink on the surface. Each color is its own thread in a solid shade. The result is a raised, tactile mark with the soft sheen of thread and a slightly dimensional edge, and the sewn-in design resists fading, peeling and wear through repeated washing. More about Embroidery →
- What artwork is a poor fit for embroidery?
- Hairline strokes, very small type and continuous-tone gradients. Each stitch occupies real space in the fabric, so fine lines and small text round off and shading cannot be reproduced. Embroidery is at its best with logos and lettering built from bold, solid shapes, where each color stitches as its own thread shade. For photographic or gradient artwork choose a full-color method; for crisp hairline detail choose screen print. More about Embroidery →
- How are embroidery thread colors matched to my brand colors?
- Each color in the design is stitched in a solid thread shade chosen to match your artwork. Where a product offers it, Pantone (PMS) color matching is an option for an additional charge per color, selecting the thread closest to your Pantone reference; otherwise the embroiderer picks the nearest standard thread color. More about Embroidery →
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SKU: HTP0014019IN STOCK
SKU: HTP0014019
Replay rPET 6-Panel Snapback Cap
Starting At$9.70each, imprint included — one-time setup charged separately
A practical choice for teams, staff, outdoor events, and company events.
Chat with or Call Our Friendly Wisconsin Staff
Questions about uploading artwork? Or pricing, options, process, or anything else? Use the live chat on the lower right of this page, or call us at 1 (844) 667-7666 during office hours to speak to a friendly, helpful professional. Promotion Pros is a family-owned business in West Bend, WI with a decades-long history supporting businesses locally, regionally, and nationwide. You'll always get a helpful professional if you reach out for support — never a robot!