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  • Berkley Cotton Twill Bucket Hat
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Key Facts

  • 100% cotton twill — breathable, natural fabric with a soft hand feel
  • One size fits most — unisex design accommodates a wide range of head sizes
  • Foldable construction — packs flat into a bag or pocket for travel and storage
  • Embroidery or heat transfer — two methods to match your artwork style

Description

The Berkley bucket hat is cut from 100% cotton twill, a breathable fabric that holds its shape while staying soft against the skin. Its foldable design lets recipients stow it in a bag or pocket, making it a practical choice for outdoor events and on-the-go wear.

A one-size-fits-most unisex fit simplifies distribution across a varied group, and the front panel provides a clean canvas for your branding. Embroidery adds a raised, textured mark with the sheen of real stitching, while heat transfer delivers a smooth, low-profile application that flexes with the fabric.

Specifications

OriginImported, decorated in USA

Decoration & Imprint

2 methods

Your design is applied to the front panel of the hat. Embroidery stitches your artwork directly into the fabric for a raised, textured finish, while heat transfer bonds a smooth, flexible film to the surface. Embroidery is best for bold, solid shapes and readable lettering; heat transfer excels at crisp lines and flat, even color coverage.

EMBROIDERYFull-color imprint · 1 location included · one-time setup $100.00PMS

Embroidery stitches your design directly into the fabric, building artwork from dense, interlocking threads rather than laying ink on the surface. Each color is its own thread in a solid shade. The result is a raised, tactile mark with the soft sheen of thread and a slightly dimensional edge. Each shape reads as a clean, saturated block, and the sewn-in design resists fading, peeling, and wear through repeated washing.

Locations & sizes
Front Panel 4 Inches W × 2 Inches H
Max colors
Full color
Minimum order
144 pieces
Included
✓ Full-color imprint in one location — one-time setup $100.00 applies
Charges
Setup$100.00 one-timePMS color match+$50.00
TRANSFERone-time setup $50.00 · Up to 4 colorsPMS

Heat transfer prints your design in premixed spot inks onto a film, then bonds that film to the surface under heat and pressure. Each color goes down as its own solid ink, so edges stay crisp and color stays even across the mark. The result reads as a smooth, thin bonded layer — low-profile and flexible enough to move with the fabric, not ink soaked into the cloth.

Locations & sizes
Front Panel 4 Inches W × 2 Inches H
Max colors
Up to 4 colors
Minimum order
144 pieces
Charges
Setup$50.00 one-timeAdd'l color$1.46/itemPMS color match+$50.00

Delivery

5 business days production
  • Free digital proof — within 24 hours. After we receive your artwork, we will e-mail you the proof. Production time begins after your approval. We allow up to two proof edits at no additional charge.
  • Production: 5 business days after proof approval. Production time is for the default full-color imprint in one location. It may increase for multiple imprint locations and large product quantities. Add 24 hours for your free digital proof.
  • FedEx Ground shipping.

Arrival dates are shown at checkout.

Quick answers

Minimums, pricing, setup, turnaround and decoration
What is the minimum order quantity?
The minimum order is 144 pieces with EMBROIDERY.
How much does it cost per unit?
Pricing falls with quantity: 144–287 pieces $13.73 each, 288–575 pieces $13.28 each, 576–1,007 pieces $12.86 each, 1,008–5,000 pieces $12.32 each. Prices are per unit, imprint included — one-time setup charged separately.
Is there a setup charge?
Yes — a one-time setup charge of $100.00 per order. The imprint itself is included in the unit price.
How long does production take?
Production takes 5 business days after proof approval; a free digital proof is e-mailed within 24 hours of receiving artwork.
What decoration methods are available?
EMBROIDERY (Full-color imprint · 1 location included · one-time setup $100.00); TRANSFER (one-time setup $50.00 · Up to 4 colors).

Questions & Answers

Ask about sizing, imprinting or turnaround

Customer Reviews

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SKU: HTP0012367IN STOCK

SKU: HTP0012367

Berkley Cotton Twill Bucket Hat

Starting At$12.32each, imprint included — one-time setup charged separately

A natural fit for teams, staff, outdoor events, and company events.

A 100% cotton twill bucket hat that folds flat for easy packing. Your design is embroidered or heat transferred onto the front panel for a clean, branded look.

Chat with or Call Our Friendly Wisconsin Staff

Questions about uploading artwork? Or pricing, options, process, or anything else? Use the live chat on the lower right of this page, or call us at 1 (844) 667-7666 during office hours to speak to a friendly, helpful professional. Promotion Pros is a family-owned business in West Bend, WI with a decades-long history supporting businesses locally, regionally, and nationwide. You'll always get a helpful professional if you reach out for support — never a robot!

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