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  • Ahead Solana Cap
  • Ahead Solana Cap — view 2
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Key Facts

  • Shallow crown — Extreme Fit profile suits a smaller head size
  • Washed pigment-dyed twill — soft, lived-in look from the start
  • Breathable mesh back — keeps air moving during wear
  • Hook-and-loop closure — adjusts easily for a custom fit
  • PVC-free construction — no PVC in materials or trim

Description

Design and Fit

The Ahead Solana Cap pairs a shallow crown with an unstructured build for a modern, low-profile fit. Its washed pigment-dyed twill front gives a soft, lived-in texture, while the breathable mesh back keeps air moving. The pre-curved visor holds its shape, and the hook-and-loop closure lets each wearer dial in the fit.

Materials and Origin

The cap's front is 60% cotton twill with a mesh back, and it is made in Bangladesh. It is PVC-free, so it avoids PVC in its construction. The lightweight 0.22 lb build makes it easy to stock and hand out.

Customization

Your logo can be embroidered directly into the fabric, heat transferred as a smooth film, or laser etched onto a leatherette patch for a tonal, weatherproof mark. Each method holds bold shapes and lettering cleanly.

Specifications

BrandAhead
FabricWashed Pigment Dyed Twill Front, Mesh Back 60% cotton (front)
Weight (oz/GSM)0.22 lb
FitShallow crown, unstructured
SizesDefault Size
OriginImported, decorated in USA

Decoration & Imprint

10 methods

Your logo is placed on the front panel of the cap. Decoration methods include Embroidery, Heat Transfer, Laser — Patch, Embroidery — Quad Raised Motif, Embroidery — 3D Puff, Heat Transfer — Vintage Label, and Embroidery — Applique. For bold logos and lettering, Embroidery or Laser — Patch work well; for a smooth low-profile mark, choose Heat Transfer.

Embroiderone-time setup $110.00 · Full color

Embroidery stitches your design directly into the fabric, building artwork from dense, interlocking threads rather than laying ink on the surface. Each color is its own thread in a solid shade. The result is a raised, tactile mark with the soft sheen of thread and a slightly dimensional edge. Each shape reads as a clean, saturated block, and the sewn-in design resists fading, peeling, and wear through repeated washing.

Locations & sizes
Front Panels Center 4.75 Inches W × 2.25 Inches H, Wearer's Front Right Panel Lower Center 2.5 Inches W × 1.5 Inches H, Wearer's Front Left Panel Lower Center 2.5 Inches W × 1.5 Inches H, Back Panel 2.5 Inches W × 1.5 Inches H, Right Side Panel 2.5 Inches W × 1.5 Inches H, Left Side Panel 2.5 Inches W × 1.5 Inches H
Max colors
Full color
Minimum order
25 pieces
Charges
Setup$110.00 one-time
Heat Transfer1 color/location included · one-time setup $110.00 · Up to 4 colors

Heat transfer prints your design in premixed spot inks onto a film, then bonds that film to the surface under heat and pressure. Each color goes down as its own solid ink, so edges stay crisp and color stays even across the mark. The result reads as a smooth, thin bonded layer — low-profile and flexible enough to move with the fabric, not ink soaked into the cloth.

Locations & sizes
Front Panels Center 3.75 Inches W × 2.25 Inches H, Wearer's Front Right Panel Lower Center 1.5 Inches W × 1.25 Inches H, Wearer's Front Left Panel Lower Center 1.5 Inches W × 1.25 Inches H
Max colors
Up to 4 colors
Minimum order
25 pieces
Included
✓ One-color imprint in one location — one-time setup $110.00 applies
Charges
Setup$110.00 one-timeAdd'l color$1.25/itemAdd'l location$1.25/item
Laser Patchone-time setup $110.00

Laser patch (laser leatherette patch) uses precision laser engraving to burn away the surface layer of a synthetic leather patch, exposing a contrasting tone beneath — no ink or added color involved. The finished patch is sewn or affixed to the item. The result is a slightly recessed, two-tone etch you can feel, with a rugged finish that resists washing, sun, and outdoor wear. Crisp edges and bold marks resolve cleanly; very fine lines and smooth gradients lose definition.

Locations & sizes
Front Panel 2.29 Inches W × 2.29 Inches H
Minimum order
25 pieces
Charges
Setup$110.00 one-time
Quad Raised Motif StitchFull-color imprint · 1 location included · one-time setup $110.00

Quad raised motif builds the design up in layered stitching so the finished mark stands proud of the surface with a sculpted, premium feel. It reads strongest on simple, chunky artwork — block letters, monograms, and solid shapes — where the raised profile catches light and shadow. Thread colors are selected per design.

Locations & sizes
Front Panel 4.72 Inches W × 2.36 Inches H
Max colors
Full color
Minimum order
25 pieces
Included
✓ Full-color imprint in one location — one-time setup $110.00 applies
Charges
Setup$110.00 one-time
3D EmbroideryFull-color imprint · 1 location included · one-time setup $110.00

3D embroidery (puff embroidery) places foam beneath the thread, then wraps stitching over it so the design lifts off the surface as dimensional, sculpted relief. The mark reads as rounded, shadowed contours with real height and a soft tactile edge. Thread colors are saturated and wash-durable; bold shapes hold cleanly while fine lines soften under the foam.

Locations & sizes
Front Panels Center 4.72 Inches W × 2.36 Inches H, Wearer's Front Right Panel Lower Center 2.5 Inches W × 1.5 Inches H, Wearer's Front Left Panel Lower Center 2.5 Inches W × 1.5 Inches H
Max colors
Full color
Minimum order
25 pieces
Included
✓ Full-color imprint in one location — one-time setup $110.00 applies
Charges
Setup$110.00 one-time
Vintage Labelone-time setup $110.00 · Full color

The vintage label construction produces your artwork as a bordered fabric label and bonds it to the item with heat and pressure, giving a crafted, tag-like badge that reads differently from ink printed directly on the fabric. It comes in three appearance variants — a standard bordered label, a 3D version built up into a raised profile, and an open-edged version cut without a sealed border for a softer, heritage look. Colors are reproduced within the label program's palette, and the applied badge holds up well to wear and washing.

Locations & sizes
Front Panels Center 3.14 Inches W × 2.16 Inches H, Wearer's Front Right Panel Lower Center 2.95 Inches W × 2.16 Inches H, Wearer's Front Left Panel Lower Center 2.95 Inches W × 2.16 Inches H
Max colors
Full color
Minimum order
25 pieces
Charges
Setup$110.00 one-timeAdd'l location$2.50/item
3D Vintage Labelone-time setup $110.00 · Full color

The vintage label construction produces your artwork as a bordered fabric label and bonds it to the item with heat and pressure, giving a crafted, tag-like badge that reads differently from ink printed directly on the fabric. It comes in three appearance variants — a standard bordered label, a 3D version built up into a raised profile, and an open-edged version cut without a sealed border for a softer, heritage look. Colors are reproduced within the label program's palette, and the applied badge holds up well to wear and washing.

Locations & sizes
Front Panels Center 3.14 Inches W × 2.16 Inches H, Wearer's Front Right Panel Lower Center 2.95 Inches W × 2.16 Inches H, Wearer's Front Left Panel Lower Center 2.95 Inches W × 2.16 Inches H
Max colors
Full color
Minimum order
25 pieces
Charges
Setup$110.00 one-timeAdd'l location$2.50/item
Open Edged Vintage Labelone-time setup $110.00 · Full color

The vintage label construction produces your artwork as a bordered fabric label and bonds it to the item with heat and pressure, giving a crafted, tag-like badge that reads differently from ink printed directly on the fabric. It comes in three appearance variants — a standard bordered label, a 3D version built up into a raised profile, and an open-edged version cut without a sealed border for a softer, heritage look. Colors are reproduced within the label program's palette, and the applied badge holds up well to wear and washing.

Locations & sizes
Front Panels Center 3.14 Inches W × 2.16 Inches H, Wearer's Front Right Panel Lower Center 2.95 Inches W × 2.16 Inches H, Wearer's Front Left Panel Lower Center 2.95 Inches W × 2.16 Inches H
Max colors
Full color
Minimum order
25 pieces
Charges
Setup$110.00 one-timeAdd'l location$2.50/item
Faux Suede Patchone-time setup $110.00 · Full color

Applique (tackle twill) cuts your design into contrasting fabric shapes and stitches them onto the item, each edge secured in thread so the shape sits slightly proud of the base. Large logos stay soft and flexible, fabric fill replacing the dense thread that makes full embroidery feel stiff. The applied result is tactile and layered: you feel distinct cloth panels and a raised stitched border, with each shape's own fabric carrying the color. Color comes from the fabric and thread themselves, so bold solid shapes stay crisp and saturated, and the stitched edges hold through repeated washing without peeling.

Locations & sizes
Front Panel 2.29 Inches W × 2.29 Inches H
Max colors
Full color
Minimum order
25 pieces
Charges
Setup$110.00 one-time
Closed Appliqueone-time setup $110.00 · Full color

Applique (tackle twill) cuts your design into contrasting fabric shapes and stitches them onto the item, each edge secured in thread so the shape sits slightly proud of the base. Large logos stay soft and flexible, fabric fill replacing the dense thread that makes full embroidery feel stiff. The applied result is tactile and layered: you feel distinct cloth panels and a raised stitched border, with each shape's own fabric carrying the color. Color comes from the fabric and thread themselves, so bold solid shapes stay crisp and saturated, and the stitched edges hold through repeated washing without peeling.

Locations & sizes
Front Panels Center 3.14 Inches W × 2.16 Inches H, Wearer's Front Right Panel Lower Center 2.95 Inches W × 2.16 Inches H, Wearer's Front Left Panel Lower Center 2.95 Inches W × 2.16 Inches H
Max colors
Full color
Minimum order
25 pieces
Charges
Setup$110.00 one-timeAdd'l location$2.50/item

Delivery

approx. 5 business days production
  • Free digital proof — within 24 hours. After we receive your artwork, we will e-mail you the proof. Production time begins after your approval. We allow up to two proof edits at no additional charge.
  • Production: approximately 5 business days after proof approval. Production time is for the default full-color imprint in one location. It may increase for multiple imprint locations and large product quantities. Add 24 hours for your free digital proof.
  • FedEx Ground shipping.

Arrival dates are shown at checkout.

Quick answers

Minimums, pricing, setup, turnaround and decoration
What is the minimum order quantity?
The minimum order is 25 pieces with Embroider.
How much does it cost per unit?
25–5,000 pieces $17.74 each. Prices are per unit.
Is there a setup charge?
Yes — a one-time setup charge of $110.00 per order.
How long does production take?
Production typically takes approximately 5 business days after proof approval; a free digital proof is e-mailed within 24 hours of receiving artwork.
What decoration methods are available?
Embroider (one-time setup $110.00 · Full color); Heat Transfer (1 color/location included · one-time setup $110.00 · Up to 4 colors); Laser Patch (one-time setup $110.00); Quad Raised Motif Stitch (Full-color imprint · 1 location included · one-time setup $110.00); 3D Embroidery (Full-color imprint · 1 location included · one-time setup $110.00); Vintage Label (one-time setup $110.00 · Full color); 3D Vintage Label (one-time setup $110.00 · Full color); Open Edged Vintage Label (one-time setup $110.00 · Full color); Faux Suede Patch (one-time setup $110.00 · Full color); Closed Applique (one-time setup $110.00 · Full color).

Questions & Answers

Ask about sizing, imprinting or turnaround

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SKU: GME0002330IN STOCK

SKU: GME0002330

Ahead Solana Cap

Starting AtWas $18.13 Now $17.74each

  • On Sale

A good choice for teams, staff, outdoor events, and company events.

The Ahead Solana Cap is an unstructured cap with a shallow crown, washed pigment-dyed twill front, and breathable mesh back. Your logo can be embroidered, heat transferred, or laser etched onto a patch.

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Questions about uploading artwork? Or pricing, options, process, or anything else? Use the live chat on the lower right of this page, or call us at 1 (844) 667-7666 during office hours to speak to a friendly, helpful professional. Promotion Pros is a family-owned business in West Bend, WI with a decades-long history supporting businesses locally, regionally, and nationwide. You'll always get a helpful professional if you reach out for support — never a robot!

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