Key Facts
- Full brim protection — shields face and neck from sun, rain, snow, and dust
- 3D Adjustment harness — precise fit via depth settings for varied head shapes
- Evolution Wheel Ratchet — easy to use, creates a firm, comfortable fit
- 6-Point Suspension System — distributes impact forces across the head
- Meets ANSI/ISEA Z89.1-2009 — Type 1, Class E electrical protection
- Packed ready-to-wear — no assembly required, ships in bulk
Description
Built for Protection and Comfort
The Starline Evolution™ 6161 Full Brim Hi-Vis Hard Hat is molded from high-density polyethylene (HDPE) for a tough, lightweight shell. Its full brim extends all the way around to shield your face and neck from sun, rain, snow, and dust. Inside, the unique 3D Adjustment system lets you fine-tune the harness depth for a precise fit, while the Evolution Wheel Ratchet ensures a firm, comfortable hold.
Safety Certified and Ready to Wear
This hard hat meets ANSI/ISEA Z89.1-2009 Type 1, Class E requirements, offering electrical protection up to 20,000 volts. The 6-point suspension system helps absorb impact, and the universal slots allow you to attach accessories like visors or earmuffs. It arrives packed ready-to-wear with no assembly needed, so you can put it to work right away.
Customization Options
Your logo can be pad printed on the front or side of the hard hat. Pad printing applies a thin, flat layer of ink that conforms to curved surfaces, keeping fine lines and small text crisp and sharp. This method is ideal for detailed artwork on the hat's curved shell.
Specifications
| Brand | Starline |
|---|---|
| Origin | Made in the United Kingdom |
Decoration & Imprint
1 method
Your logo is pad printed on the front or side of the hard hat. Pad printing applies a thin, flat layer of ink that conforms to curved surfaces, keeping fine lines and small text crisp and sharp. This method is ideal for detailed artwork on the hat's curved shell.
Pad Print1 color/location included · one-time setup $60.00 · Up to 2 colors
Pad printing (tampography) transfers ink from a silicone pad onto the item, flexing into curves, angles, and recessed areas flat application can't follow. The result is a thin, nearly flush ink layer with well-defined edges — each color prints as an opaque spot-ink solid, holding evenly on contoured or darker surfaces; cured ink resists everyday wear.
Production & Delivery
3 business days production
- Free digital proof — within 24 hours. After we receive your artwork, we will e-mail you the proof. Production time begins after your approval. We allow up to two proof edits at no additional charge.
- Production: 3 business days after proof approval. Production time is for the default single-location, one-color imprint. It may increase for multiple imprint locations, additional colors, and large product quantities. Add 24 hours for your free digital proof.
- FedEx Shipping: Transit time depends on the shipping option and destination. Enter your ZIP code below for estimated arrival dates and shipping prices.
Arrival dates are shown at checkout.
Questions & Answers
Ask about sizing, imprinting or turnaround
- What is the minimum order quantity?
- The minimum order is 20 pieces with Pad Print.
- How much does it cost per unit?
- Pricing falls with quantity: 20–49 pieces $48.20 each, 50–99 pieces $46.54 each, 100–249 pieces $44.99 each, 250–5,000 pieces $42.85 each. Prices are per unit, imprint included — one-time setup charged separately.
- Is there a setup charge?
- Yes — a one-time setup charge of $60.00 per order. The imprint itself is included in the unit price.
- How long does production take?
- Production takes 3 business days after proof approval; a free digital proof is e-mailed within 24 hours of receiving artwork.
- How is it decorated?
- Pad Print (1 color/location included · one-time setup $60.00 · Up to 2 colors).
From our decoration and product guides
- What is pad printing and what does it look like?
- Pad printing (tampography) transfers ink from a silicone pad onto the item, so the pad flexes into curves, angles and recessed areas that a flat application cannot follow. The result is a thin, nearly flush ink layer with well-defined edges. Each color prints as an opaque spot-ink solid that holds evenly on contoured or darker surfaces, and the cured ink resists everyday wear. More about Pad Printed →
- When should I choose pad printing over screen printing?
- When the artwork has fine lines, small text or tight detail that must stay sharp on a contoured or uneven surface, such as a pen barrel or a curved drinkware wall. The conforming pad holds crisp edges where flat methods cannot reach. Pad printing suits fine detail better than flooding large areas, so for broad solid fills, photographs or gradients look at screen printing or a full-color process instead. More about Pad Printed →
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SKU: SAE0001580IN STOCK
SKU: SAE0001580
Starline Evolution™ 6161 Full Brim Hi-Vis Hard Hat
Starting At$42.85each, imprint included — one-time setup charged separately
Ideal for teams, staff, uniforms, and company events.
Chat with or Call Our Friendly Wisconsin Staff
Questions about uploading artwork? Or pricing, options, process, or anything else? Use the live chat on the lower right of this page, or call us at 1 (844) 667-7666 during office hours to speak to a friendly, helpful professional. Promotion Pros is a family-owned business in West Bend, WI with a decades-long history supporting businesses locally, regionally, and nationwide. You'll always get a helpful professional if you reach out for support — never a robot!