Promotion Pros
  • 9x6x4 Full Color Mailer Box

Key Facts

  • Full color edge-to-edge graphics — Digital Print covers the entire surface for a seamless look
  • Sturdy cardboard construction — protects contents during shipping and handling
  • Two-sided imprint — branding visible on multiple faces of the box
  • Made in USA — domestic production supports local manufacturing
  • Lightweight 0.36 lb body — keeps shipping costs low for distribution

Description

This roll end tuck front mailer box features full color edge-to-edge graphics printed directly on sturdy cardboard. The construction provides reliable protection for contents during transit, while the two-sided imprint capability allows branding to appear on multiple faces of the box.

Made in the USA, this box is ideal for client gifts, product launches, and onboarding kits. Its lightweight design helps keep distribution costs manageable, and custom sizes are available by request for specialized packaging needs.

Specifications

MaterialCardboard
Dimensions9.8" W x 6.25" H x 4.15" D
Weight0.36 lb
OriginMade in USA

Decoration & Imprint

1 method

Your full-color artwork is digitally printed directly onto the box surface, covering the entire face edge-to-edge. Digital Print applies CMYK ink in one pass, reproducing photographic imagery, gradients, and fine multi-color detail as a flat image. For artwork with smooth tonal blends and fine detail, Digital Print is the best choice; avoid it when a specific brand color must reproduce as an exact, edge-to-edge spot-color solid.

Digital PrintPMSFull-color imprint · 1 location included · one-time setup $50.00

Digital printing sends artwork straight from file to the item — no plates or per-color screens — laying all colors down in a single pass. It carries photographs, gradients, drop shadows, and dense multi-color artwork at high resolution, reading as a flat image on the surface. A specific brand color is rendered as a close full-color process simulation rather than an exact spot ink, and on colored items the substrate shifts the appearance.

Locations & sizes
INSIDE BOX 9 Inches W × 4 Inches H, OUTSIDE BOX 9.8 Inches W × 4.15 Inches H
Max colors
Full color; PMS color matching available (optional)
Minimum order
25 pieces
Included
✓ Full-color imprint in one location — one-time setup $50.00 applies
Charges
Setup$50.00 one-timeAdd'l location$0.77/itemPMS Color Match (optional)+$50.00

Production & Delivery

14 business days production
  • Free digital proof — within 24 hours. After we receive your artwork, we will e-mail you the proof. Production time begins after your approval. We allow up to two proof edits at no additional charge.
  • Production: 14 business days after proof approval. Production time is for the default full-color imprint in one location. It may increase for multiple imprint locations and large product quantities. Add 24 hours for your free digital proof.
  • FedEx Shipping: Transit time depends on the shipping option and destination. Enter your ZIP code below for estimated arrival dates and shipping prices.

Arrival dates are shown at checkout.

Questions & Answers

Ask about sizing, imprinting or turnaround
What is the minimum order quantity?
The minimum order is 25 pieces with Digital Print.
How much does it cost per unit?
Pricing falls with quantity: 25–49 pieces $3.78 each, 50–99 pieces $3.65 each, 100–249 pieces $3.53 each, 250–499 pieces $3.36 each, 500–999 pieces $3.21 each, 1,000–5,000 pieces $3.07 each. Prices are per unit, imprint included — one-time setup charged separately.
Is there a setup charge?
Yes — a one-time setup charge of $50.00 per order. The imprint itself is included in the unit price.
How long does production take?
Production takes 14 business days after proof approval; a free digital proof is e-mailed within 24 hours of receiving artwork.
How is it decorated?
Digital Print (Full-color imprint · 1 location included · one-time setup $50.00).
Can I get a sample first?
Yes — request a free sample at https://www.promotionpros.com/samplerequest/209776.

From our decoration and product guides

What is digital full-color printing?
Digital printing sends the artwork straight from file to the item with no plates or per-color screens, laying every color down in a single pass. It carries photographs, gradients, drop shadows and dense multi-color artwork at high resolution, reading as a flat image on the surface, and holds fine detail and small type cleanly. More about Full Color →
Does digital printing match Pantone colors exactly?
A specific brand color is rendered as a close full-color process simulation rather than an exact spot ink, and on colored items the substrate shifts the appearance. Digital printing is the right choice when the artwork is photographic, has gradients or carries more colors than clean solids can capture. When a brand color must reproduce as an exact, edge-to-edge solid, choose screen print. More about Full Color →
What is PMS color matching?
Pantone Matching System (PMS) color matching means the printer mixes ink to your exact Pantone number instead of substituting the nearest stock color, so the merchandise in the field matches the logo in your brand guide. It is the difference between branded merchandise that looks like your brand and merch that almost does. More about PMS color matching →

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SKU: HTP0012061OUT OF STOCK

SKU: HTP0012061

9x6x4 Full Color Mailer Box

Starting AtWas $3.84 Now $3.07each, imprint included — one-time setup charged separately

  • On Sale
  • USA Made

Ideal for client welcome kits, desk drops, conferences, and mailers.

A roll end tuck front mailer box made from sturdy cardboard with full color edge-to-edge graphics. Your design is applied with Digital Print on two sides for a vibrant, full-color presentation.

Chat with or Call Our Friendly Wisconsin Staff

Questions about uploading artwork? Or pricing, options, process, or anything else? Use the live chat on the lower right of this page, or call us at 1 (844) 667-7666 during office hours to speak to a friendly, helpful professional. Promotion Pros is a family-owned business in West Bend, WI with a decades-long history supporting businesses locally, regionally, and nationwide. You'll always get a helpful professional if you reach out for support — never a robot!

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